Every second lens thread on every forum has someone saying they 'went through three copies' before they got a sharp one. I'm sure decentred lenses exist. I've had one myself, a zoom years ago that was clearly soft on the right side at every focal length, and the replacement was fine. But I've also watched people 'test' a lens by shooting a brick wall handheld at 1/60, at a slight angle, with stabilisation on and the AF point sitting on a gap in the mortar, and then post 300% crops as proof.
If you're going to call a copy bad, the bare minimum is a tripod, a flat target square to the sensor, several AF attempts or manual focus with magnification, the same aperture across the test, and comparing left side against right side, not centre against corner. Corners are always worse. That's not a defect, that's optics.
So, genuine question. Those of you who've returned a lens as a bad copy, how did you test it? And did the replacement actually test differently, or did it just feel better because it was new?